Intelligent Leakage Detection System

Company profile
 

Tangshan Xingbang Pipeline Engineering Equipment Co., Ltd. began to deeply cultivate the insulation pipeline industry in 1995. We have multiple production lines for anti-corrosion and insulation pipelines with different specifications.

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01

Patents

In the research and development process, we attach great importance to the protection of intellectual property rights. So far, we have obtained multiple national patents.

02

Detection system

We are domestic enterprises with successful application of centralized heating pipeline leakage detection system. The system uses advanced technology and equipment to monitor the operating status of heating pipelines in real time and detect and solve potential leakage problems in a timely manner.

03

Fast delivery

Daily delivery can reach 100+train trips

04

Fast after-sales service

We provide free technical information, guidance, and training

Products

 

 

Products Description

 

 

Products advantages

 

Real-time monitoring

The pipeline leakage monitoring system can monitor the operating status of the pipeline in real time, detect leaks in time and issue alarms, effectively avoiding losses and environmental pollution caused by leaks.

High Accuracy

The system employs advanced sensors and data analysis techniques to accurately detect parameter changes in the pipeline, reducing the possibility of false alarms and missed detections.

Good Reliability

Pipeline Leak Detection Systems have good stability and reliability, and can operate continuously for long periods without failure.

Highly Intelligent

The system is typically equipped with intelligent analysis software that automatically performs analysis, processing, and diagnosis of pipeline parameters, improving detection efficiency.

Easy to Maintain

The structure of the Pipeline Leak Detection System is simple, easy to install, and requires minimal daily maintenance, reducing operational costs.

Strong Safety Assurance

The system can ensure production safety, preventing safety accidents and environmental pollution accidents caused by leaks.

 

Products Composition
 
 

Sensors

Used to sense physical or chemical changes in the pipeline, such as pressure, temperature, flow rate, etc., and convert these changes into identifiable signals.

 
 
 

Data Collectors

Responsible for collecting and processing the signals emitted by the sensors, performing necessary conversions and storage, for subsequent analysis.

 
 
 

Analysis Software

Analyzes the collected data, determines if there is leakage or abnormal conditions through specific algorithms, and provides corresponding alarm information based on the analysis results.

 

 

Products Types
The pipeline leakage monitoring system includes a built-in impedance leakage monitoring system and an external fiber optic temperature measurement system.
1

built-in impedance leakage monitoring system

The built-in impedance leakage monitoring system detects leaks by measuring the impedance changes of the medium in the pipeline. When the medium in the pipeline leaks, it will change the impedance of the medium in the pipeline and be detected by the system. This monitoring method is usually used for gas or liquid pipelines, especially suitable for high-pressure or low-temperature media.

external fiber optic temperature measurement system

The external fiber optic temperature measurement system utilizes fiber optic sensors to monitor the temperature of pipelines. Fiber optic sensors are placed outside the pipeline and can detect temperature anomalies caused by leaks by real-time monitoring of temperature changes in the pipeline. This monitoring method can not only detect leaks, but also provide information on the location and amount of leaks.

2

 

Products Applications

 

Oil and Gas Production

In the process of oil and gas production, pipelines are essential transportation tools. Pipeline Leak Detection Systems can monitor the operating status of pipelines in real-time, detect leaks in a timely manner, and ensure production safety.

Oil and Gas Transportation

Oil and gas need to be transported over long distances through pipelines. Pipeline Leak Detection Systems can monitor the transportation status of pipelines in real-time, detect leaks, and avoid losses and environmental pollution caused by leaks.

Oil and Gas Storage

Oil and gas storage facilities require strict safety monitoring. Pipeline Leak Detection Systems can monitor the operating status of storage tanks and pipelines in real-time, detect leaks, and prevent safety accidents and environmental pollution accidents caused by leaks.

Chemical Production

Chemical production processes require the use of various pipelines to transport raw materials, intermediates, and products. Pipeline Leak Detection Systems can monitor the operating status of pipelines in real-time, detect leaks, and ensure the safety and stability of chemical production.

Urban Water Supply Systems

Urban water supply systems are important infrastructure that ensure water supply for urban residents. Pipeline Leak Detection Systems can monitor the operating status of water supply pipelines in real-time, detect leaks, and avoid losses and environmental pollution caused by leaks.

Sewage Treatment Plants

Sewage treatment plants require the use of pipelines to transport sewage and wastewater. Pipeline Leak Detection Systems can monitor the operating status of pipelines in real-time, detect leaks, and ensure the normal operation of sewage treatment.

 

Products Characteristic
 

Early warning 

Respond early and have more time to plan and take appropriate action to repair the pipeline before the event escalates.

01

Continuous, real-time monitoring

When exceptions and events occur, an alarm should be given in time, rather than waiting for manual inspection.

02

Quick response

Inform customers in time via app SMS.

03

Precise positioning

Organize responses based on the location of the event.

04

No blind area

Monitor thelength or span of the whole pipeline, and check the abnormalities at any position in the monitored pipeline.

05

 

FAQ

 

 

Q: Where is the signal line installed for the built-in impedance monitoring system?

A: When producing insulated pipes and pipe fittings, the sensor coil is embedded in the insulating layer between the working pipe and the casing pipe. XINGBANG intelligent leakage detection system monitors the humidity of the insulating layer in real time using the sensor coil and promptly and accurately warns against humidity change to avoid pipeline corrosion and leakage.

Q: What is the monitoring accuracy of the built-in impedance monitoring system?

A: Our detection units X4 and X6 are designed to meet the high requirements for operation and measurement accuracy. The wire length of the measuring transducer of X4 and X6 reaches up to 5000m. In the measurement path, many leak points can be detected and located within 1m. Our monitoring unit X1E can give an early warning against leakage of small pipelines.

Q: What are the advantages of Xingbang Monitoring System XTool software?

A: When laying pipelines, XTool software should be configured and started, which is the core of XINGBANG leakage monitoring system. XTool can be installed locally, but we suggest using XINGBANG online hosting service, with the following functions: It is easy to install and commission, is used to analyze and display measurement data on the server and can be constantly operated, maintained and supported.

Q: What is the principle of optical fiber monitoring system?

A: The high-speed drive circuit of the system drives the laser to generate a narrow laser pulse, the laser pulse is transmited forward along the optical fiber via the wavelength division multiplexer, and the laser pulse and the optical fiber molecule interact with each other to generate different types of weak backscattering, including Rayleigh scattering, Brillouin scattering and Raman scattering. Raman scattering produces Strokes light insensitive to temperature and anti-Strokes light sensitive to temperature due to thermal vibration of optical fiber molecule, which have different wavelengths and are detected by the high-sensitivity detector after separated by the division multiplexer. 
 The anti-Strokes light in the optical fiber is modulated by external temperature, and the light intensity ratio between anti-Strokes light and Strokes light accurately reflects the temperature information; the time for Raman scattering signals in different positions to return to the detector varies, and the echo time can be measured to determine the position of the optical fiber corresponding to the scattering signal; the temperature signal at any point of the optical fiber can be acquired accurately and quickly using high-speed signal acquisition and data processing technology.

Q: What is the features of temperature measuring optical fiber?

A: 1. Waterproof and quake-proof optical fiber 
 2.Small outer diameter, simple structure, quick thermoosmosis and quick temperature measurement response. 
 3.The Teflon sleeve has good resistance to water, sun, aging and corrosion and good electrical insulation property. 
 4.Integrated protection of steel wire improves the tension of optical cable. 
 5.The stainless steel pipe protects the optical fiber and improves the anti-flattening ability of optical cable.

Q: What is the composition of Xingbang leakage monitoring system?

A: XINGBANG pipeline leakage monitoring system consists of pipeline leakage monitor and temperature measurement optical fiber. The optical fiber and pipelines are laid in parallel. With sampling accuracy of 0.5m and positioning accuracy of 1m, the leakage monitor divides the pipelines into different areas, sends original monitoring data to XINGBANG pipeline monitoring cloud server through 4G wireless signal for data analysis and storage, calculates the highest temperature, the lowest temperature, average temperature and positioning information, and sends data to the Web client in the form of chart. XINGBANG pipeline monitoring cloud server uses Aliyun server system and monitoring software for real-time temperature monitoring of different pipeline sections, temperature measurement and warning, high temperature alarm positioning, real-time curve query, historical data storage and historical curve query, in order to warn against pipeline leakage immediately and locate in the real map.

Q: What is the process for purchasing a pipeline leak monitoring system?

A: The process of purchasing a pipeline leak monitoring system may include the following steps: 
1.Defining the specific requirements for the pipeline leakage monitoring system, such as monitoring parameters such as pipeline type, length, diameter, operating pressure, as well as the required monitoring accuracy and alarming methods. 
2. Sending an inquiry: Send us an inquiry sheet to communicate product prices, delivery dates, after-sales service, and other related information. 
3. Signing a contract: Sign a purchase contract with us to clarify the rights and obligations of both parties, including product specifications, quantity, price, delivery date, payment method, quality assurance, and other terms. 
4. Delivery and acceptance: After delivery, the product is inspected to ensure that it meets the requirements and standards specified in the contract. 
5. Installation and debugging: According to the product installation and debugging guidelines, carry out the installation and debugging work of the pipeline leakage monitoring system to ensure the system can operate normally. 
6. Putting into use: Putting the installed and debugged pipeline leakage monitoring system into use for real-time monitoring and alarming. 
7. Later maintenance: Regularly maintain and service the pipeline leakage monitoring system to ensure its long-term stable operation.

Q: What is the reputation and experience of Tangshan Xingbang Company?

A: 1.Quality certification and reputation: Tangshan Xingbang Pipeline Company has passed ISO9001 international quality management system certification, ISO14001 international environmental management system certification, GB/T 28001 professional health management system certification, and obtained the pressure pipeline original equipment manufacturing license issued by the State Administration of Quality Supervision and Inspection and Quarantine. These certifications and honors demonstrate the professionalism and reliability of the company in quality management, environmental management, and safety management. 
2.Product quality: Tangshan Xingbang Pipeline Company has a capable quality inspection team and advanced testing equipment. By implementing the "three inspection system" inspection method, effective quality control is ensured from raw material admission to production process testing to product delivery. All products of the company comply with national standards and relevant industry standards, and some products are rated as "Consumers Trustworthy Products". 
3.Experience and technology: With many years of production experience, Tangshan Xingbang Pipeline Company can provide customers with diversified product choices. The company's products such as polyurethane pre insulated pipes and steel jacketed steam insulation pipes have good insulation performance and durability, suitable for pipeline systems in various complex environments. In addition, the company also has a professional technical team to provide customers with technical support and services. 
4.Service system: Tangshan Xingbang Pipeline Company adheres to the philosophy of "one-stop full-service", providing customers with a full range of services. The company not only provides production and sales services for products, but also provides customers with installation, joint installation, after-sales service and other integrated services to ensure that customers' pipeline systems can operate normally. 
5.Cooperation and communication: Tangshan Xingbang Pipeline Company is a member unit of the China Plastics Association Polyurethane Products Professional Committee, China Industry Anti-corrosion Technology Association, Housing and Urban-Rural Development Ministry of Heating Standardization Technical Committee, and Tangshan City Urban Heating Association. The company maintains close contact and cooperation with industry organizations at home and abroad. In addition, the company also actively participates in industry exchange activities, shares experience and achievements, and promotes the development of the industry.

Q: What are the social responsibilities of Xingbang Company?

A: As a successful company, Xingbang has been actively fulfilling its social responsibilities while achieving stable development. These responsibilities are mainly reflected in the following aspects: 
1.Actively participating in public welfare undertakings:Xingbang is committed to social causes and actively participates in various public welfare activities, such as donations to charitable organizations, supporting education, and engaging in environmental protection activities. This contribution makes a positive impact on society. 
2.Providing high-quality products and services:Xingbang is dedicated to providing customers with high-quality products and services that meet their needs. It ensures product quality and safety by adhering to relevant laws, regulations, and industry standards. 
3.Protecting the environment:In its production and operation processes, Xingbang focuses on environmental protection and takes various measures to reduce negative impacts on the environment, such as energy conservation and emission reduction, and the use of environmentally friendly materials. 
4.Caring for employee welfare:Xingbang emphasizes employee growth and development, providing a good work environment and favorable welfare, to ensure employee rights and interests. 
5.Supporting community development:Xingbang pays attention to the development of the communities where it operates and supports community construction through various means, such as investing in infrastructure construction and participating in community activities. 
In summary, Xingbang has made active efforts and contributions in fulfilling its social responsibilities and is committed to becoming a company with a strong sense of social responsibility.

Q: Is there any relevant engineering cases?

A: Project name: China Guodian Corporation heating project
    Project introduction:This project is eastern heating pipeline of China Guodian Corporation heating project of Heating Power Co., Ltd. in Taishan District, Taian City, Shandong Province. The pipe diameter of this project is DN1200, DN900 and DN600, and the overall length of pipeline trench is 19226m. This heating system should be built according to the principle of safety, stability, centralization and reliability, so higher requirements are put forward for pipeline reliability. To ensure the reliability of heating pipe, DTS optical fiber temperature measurement and leakage monitoring system is adopted to identify the leak point immediately to shorten the leakage detection time and ensure the production efficiency.

 

We're well-known as one of the leading intelligent leakage detection system manufacturers and suppliers in China. If you're going to buy high quality intelligent leakage detection system, welcome to get quotation from our factory. Also, customized service is available.